Inside the EOS-1 series: Design and testing secrets of Canon’s most durable cameras

Canon’s rugged and reliable flagship EOS-1 cameras are trusted by photographers and filmmakers around the globe. But what does it take to deliver the innovative design and uncompromising construction of a professional body like the EOS R1?
The magnesium alloy chassis of the Canon EOS R1.

The EOS R1, Canon's flagship EOS R System mirrorless full-frame camera, uses lightweight but robust magnesium alloy for the body and exterior.

Canon EOS-1 series cameras are designed to withstand the most demanding conditions. Prized by professionals for their speed, accuracy and reliability, these pioneering camera bodies have set the standard for technical innovation and exceptional craftsmanship since the original EOS-1 was launched in 1989.

The Canon EOS R1 takes the flagship series into new territory. Despite its sleek profile and significant weight saving (it’s 26% lighter than the EOS-1D X Mark III), this groundbreaking professional camera raises the bar for performance and durability. It’s as tough as they come.

“Some people might pick up an EOS R1 and assume it must not be as well-built because it’s so much lighter,” suggests Richard Heathcote, Chief Photographer at Getty Images and a Canon Ambassador. “But there’s no mirror box and there’s no prism, so that’s where some of the weight saving has been made.

“The build quality and the attention to detail on things like the weather sealing and the way the camera’s been through research and development, it’s exactly the same.”

An illustration of the dust- and water-resistant seals on the body of the Canon EOS R1.

Above: comprehensive dust- and water-resistant seals throughout the Canon EOS R1 provide peace of mind for professionals working in tough conditions. Right: Canon EOS-1 series camera controls have to withstand professional daily use, so they undergo rigorous durability tests as part of the design process.

Decades of accumulated knowledge have been drawn on in the design of the latest EOS-1 series camera. But the Canon EOS R1 still went through a meticulous process of research and development, where every aspect of construction was tested and optimised for superior performance.

Advanced simulations, replicating the stresses a camera body can experience under impact and when accidents occur, play an important role in the process. “We use computer simulations such as testing impact resistance when dropped, which leads to a more robust body,” says Teruyuki Kimura, Unit Executive in the Image Quality Administration Unit at Canon Inc.

State-of-the-art computer modelling has expanded the range of testing that can be carried out in a virtual environment, which reduces the time it takes to test new camera designs. It allowed the construction and durability of the EOS R1 to be refined at an early stage, before a prototype was made.

Physical tests remain vital, though. There's no substitute for subjecting the camera to water jets that simulate rainfall, exposing it to temperature extremes, or dropping it from height onto a range of surfaces to ensure that components continue to perform at the highest level. Below, a simulation video shows the material stress resulting from the impact of the camera being dropped on its extreme edge, but to test durability, EOS R1 bodies were actually dropped onto different types of floor material – in this case, hard wood.

"Professionals sometimes have to shoot for long hours in rain, under blazing sun, and in sub-zero temperatures,” says Mr Kimura. "A professional camera has to function reliably even in those harsh environments. That is why EOS-1 series cameras undergo quality testing with stricter conditions than regular models."

A technician wearing white gloves cleans the sensor of a Canon camera.

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Lab testing the Canon EOS R1

EOS-1 series cameras are used in the toughest environments on Earth, and Canon's rigorous lab tests are designed to replicate some of the conditions professionals work in. "For example, in temperature and humidity testing, performance evaluations confirm operation in environments that simulate scorching deserts or Himalayan climbs," Mr Kimura explains – see the left-hand video below.

Drip-proof testing – see the right-hand video below – was used to verify the performance of the EOS R1’s weather seals in conditions that approximate the camera being used in a downpour, or when the camera is placed on damp ground such as when photographing from the sidelines at a football match.

How the Canon EOS R1 handles heat and dust

Richard Heathcote has been using Canon EOS cameras for over 20 years in his role at Getty Images. He relies on the durable construction and flagship performance of EOS-1 series bodies to deliver high-quality files day in, day out.

"The EOS-1D X models were extremely solid, professional cameras – almost bulletproof, which is extremely important in our line of work," he says. "This is especially true of the EOS-1D X Mark III, which was the pinnacle of DSLR design, to the point that we still use this model for remote shooting. That build quality is borne over into the EOS R1."

Richard shares an example of how the EOS R1 is earning its reputation as a trusted tool for professionals: "I was covering golf in the Middle East, where it was very sandy and dusty. But I had a lot of confidence in the weather sealing on the EOS R1 and the RF lenses I was using. There was no problem in terms of the heat either. The daily temperature was around 40°C, and the EOS R1 kept on firing in conditions where I previously might have had issues with a camera.

"Each day we were going from an air-conditioned media centre into the early morning humid desert air, where the temperature can be 15-20°C hotter. The lenses would fog up, although the condensation burned off quickly in the sun – but the anti-fog EVF in the EOS R1 didn’t fog up at all."

 A cutaway illustration of a Canon EOS R1 showing the sealing inside and around the electronic viewfinder to prevent fogging.

The largest and clearest viewfinder in EOS history has been incorporated in the Canon EOS R1. This is sealed to ensure that users can continue to track subjects and see essential information display without the EVF fogging up.

A cutaway illustration of a Canon EOS R1 showing heat-dissipating elements of the design.

With its combination of high-capacity LP-E19 battery pack, low power consumption and heat-dissipating structure, the Canon EOS R1 enables long hours of shooting for both stills and video.

Working in an extremely hot environment meant that Richard was able to test the camera's heat dissipating capabilities too. "It's a really important feature, as we're often transmitting pictures at the same time as taking them. That means we have the Wi-Fi in the camera turned on. So that's another process that the camera's going through, and it's awake quite a lot."

The EOS R1's battery life has impressed Richard. "It's noticeably longer than even the EOS R3," he says. "When I'm shooting all day, I'd normally go through several batteries easily, but I've found that a fully-charged battery lasts way over half a day on the EOS R1. It's not so much about the number of files the camera's taking, but the length of time it's turned on. I have the camera switched on for seven or eight hours, and while it might have taken only 3,000 frames in that time, it's always on and it's taking pictures and it's transmitting files."

Feedback from professionals such as Richard is crucial to the ongoing optimisation of the EOS-1 series, whether that's through firmware updates for existing models or future design enhancements. The rubberised cross-hatch texture on the EOS R1 is an example of a feature that Canon sought the opinion of professionals on during the prototype stage, with the aim being to provide a "grippier" surface for users wearing gloves. Even small details, such as the clip-in design of the ER-SC3 Multi-Function Shoe cover, have been improved after listening to feedback from users in the field.

Clients and service technicians at Canon Professional Services booths set up at an event venue.

Canon Professional Services operates on-site service centres at major sporting events, to ensure that professional photographers have the support they need.

Canon Professional Services support

Canon's commitment to supporting professionals with the tools they need extends far beyond its R&D labs. With Canon Professional Services (CPS), photographers and filmmakers are reassured that they can access maintenance and repair assistance as a priority.

As Shunji Yoshikai, Senior Principal Engineer in Canon Inc's Professional Business Development Department, explains, professionals need more than great equipment to have peace of mind when they shoot. "Along with daily maintenance, users need to know they can get prompt repairs as well as a replacement unit immediately if equipment should break down, wherever they are in the world.

"Canon has service centres in major cities worldwide, with specialists who are always available to maintain and repair professional equipment. On top of this, Canon sets up service centres in press centres at major sporting events to provide support to pro photographers who come from all over the world, such as lending cameras and lenses and performing maintenance.

"If a camera malfunctions or breaks down, that 'downtime' means the professional cannot shoot and misses opportunities. Canon's aim is for 'zero downtime', and at these events we bring together the best service teams from around the globe and provide hundreds of cameras and a thousand lenses for comprehensive support from early morning to late at night."

Racks of warehouse shelving filled with white Canon telephoto lenses.

CPS keeps a significant stock of lenses that can be loaned to professionals while a repair is being carried out.

 A technician's gloved hands servicing the interior workings of a Canon camera.

Professional equipment has to work dependably in tough conditions. CPS maintenance and repair support means that professionals can focus on their work.

Canon EOS-1 series damage: when CPS saved the day

Richard recalls one occasion where CPS came to the rescue during the 2018 Winter Olympics in South Korea. "I was covering the Olympic Sliding Centre on the penultimate day. When you get to the final stages of an event like that, everything's winding down. Teams – and I'm talking CPS and our own – are looking at packing up and making that closing transition as quick and as smooth as possible.

"I was using a sling-type strap and it just snapped. I had an EOS-1D X Mark II with a 300mm f/2.8 lens and it just fell to the concrete ground, prism down. The lens was fine, but the top plate of the camera took a big hit and was dented.

"I needed to get it fixed as quickly as possible as I still had another full day of shooting, so I took it into CPS at the media centre. The team managed to do a full rebuild and top plate changeover on my camera within about an hour or two. And they loaned me another body while they were doing that, so I could still go out and shoot and come back later in the day to pick up my camera. You wouldn't have known that anything had happened to it – it was almost like new again."



Canon's philosophy throughout the history of the EOS-1 series has consistently been to achieve "ultimate performance and ultimate reliability". Thanks to the innovative design, uncompromising construction and rigorous testing behind it, with the stalwart support services of CPS, the EOS R1 delivers all the high standards of quality and durability you'd expect in Canon's flagship professional camera.

Marcus Hawkins

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